Rev broaching tool

REV BROACHING TOOL

HEXAGONAL OR SQUARE HOLE

mozzo-con-brocciatura-quadro

The example illustrated in the figure refers to broaching a square on a hub, using the REV BROACHING TOOL. As in the previous example, this case also involves a piece that can be defined as 'special'. Executing the square is extremely simple as it involves repeating the same operation to create one side of the square four times, turning the C axis by 90°. Using the REV BROACHING TOOL for this type of machining not only offers the advantage of not having to move the piece, but also that of achieving a perfectly centred square on the piece, making it possible to correct measurements without difficulty. On the contrary, using traditional machines such as slotters, this operation of executing a square is time consuming and difficult, and it is not possible to achieve perfect centring between square and lathed piece. For the execution of square or hexagonal holes, our company can provide specific programmes for any CNC machine currently on the market.

PROGRAMMING EXAMPLES:

Highlighted in red only the values that require editing

O1000(RECALL MACRO O1000)

#1=0 (0=INT PROCESSING 1=EXT PROCESSING)
#2=0707 (TOOL NUMBER-WARNING: DO NOT ENTER THE LETTER T BEFORE 0707)
#3=15.0 (Z AXIS WORK START DISTANCE)
#4=0.2 (X AXIS WORK START DISTANCE)
#5=25 (HOLE OR SHAFT DIAMETER)
#6=8 (INSERT WIDTH)
#7=3.3 (PROCESSING DEPTH ON X AXIS RADIUS)
#8=30 (PROCESSING LENGTH ON Z AXIS)
#9=6000 (CUTTING SPEED IN MILLIMETRES PER MINUTE)
#10=0.05 (INCREMENT OF EACH PASS)
#11=0 (ADMITTED DRAUGHT ERROR ON LONGITUDINAL RADIUS OF 0.25 MAX)
#12=90 (DEPARTURE ANGLE 90°/45°)
#13=2 (NUMBER OF FINISHINGS WITHOUT REMOVAL)
#14=6 (NUMBER OF OPERATIONS)
#15=0 (C-AXIS ANGLE BEFORE PROCESSING)
#16=60 (ANGLE BETWEEN OPERATIONS)
#17=0 (CODE G RETURN 0= FAST 1=WORK)
#18=6000 (FEED BACK Z AXIS ACTIVATED ONLY IF #17=1)
#19=0 (WORKING ANGLE 0=CYLINDRICAL)
#20=0 (HELIX ANGLE +- INTERPOLATED WITH C AXIS)
#21=0 ( PRIMITIVE DIAMETER OF SPIRAL TEETH)
#22=35 (CODE M ON C AXIS)
#23=34 (CODE M OFF C AXIS)
#24=90 (CODE M BRAKE RELEASE C AXIS)
#25=89 (CODE M BRAKE LOCK C AXIS)
#26=8 (REFRIGERANT 8=ON 0=OFF)
#27=1 (BRAKE 0=NO 1=YES)

M98P8000 (RECALL MACRO)

(M99=BACK TO MAIN PROGRAMME) OR (M30=END OF PROGRAMME)